Introduction- methods of process planning-Drawing interpretation-Material evaluation – steps in process selection-.Production equipment and tooling selection
Process parameters calculation for various production processes-Selection jigs and fixtures election of quality assurance methods - Set of documents for process planning-Economics of process planning- case studies
Product Development process, product development versus design, product cost analysis, cost models, reverse engineering and redesign product development process, new product development, tear down method.
Establishing the product specifications– Target specifications – Refining specifications, concept generation-Clarify the problem – Search internally – Search externally – Explore systematically - Reflect on the Results and the Process.
Reliability, failure identification techniques, Poka-Yoke, Design for the environment, design for maintainability, product safety, liability and design, design for packaging, factorial analysis-ANOVA, factorial experiments, examples
Reference Book:
1. Ostwalal P.F. and Munez J., “Manufacturing Processes and systems”, John Wiley, 9th Edition, 1998.(UNIT I, II) 2. Concurrent Engg. /Integrated Product Development. Kemnneth Crow, DRMAssociates, 26/3, ViaOlivera, Palos Verdes, CA 90274 (310) 377 569, WorkshopBook (UNIT I, II, III). 3. “Effective Product Design and Development”, Stephen Rosenthal, Business OneOrwin Homewood, 1992, ISBN, 1-55623-603-434(UNIT I, II, III). 4. David S Linthicum, “B2B Application Integration”, Addison Wesley,2001(UNIT I,IV) 5. Chitale A.V. and Gupta R.C., “Product Design and Manufacturing”, 2nd Edition, PHI, 2002(Unit I, II, III).
Text Book:
1. Peter Scalon, “Process planning, Design/Manufacture interface”, Elsevier science technology Books, 2002. (UNIT I,II) 2. Alexis Leon, “Enterprise Resource Planning”, Tata McGraw Hill, New Delhi,2008.(UNIT I,II,III,IV,V)