Subject Details
Dept     : MECHATRONICS
Sem      : 5
Regul    : 2019
Faculty : Michael Jones
phone  : NIL
E-mail  : michael.m.mct@snsct.org
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Syllabus

UNIT
1
INTRODUCTION TO CNC MACHINE TOOLS

Evolution of CNC Technology, principles, features, advantages, applications, CNC and DNC concept, classification of CNC Machines– turning center, machining center-5 Axis and 6 Axis machining centre, types of control systems– -ATC-Turret Mechanism.

UNIT
2
STRUCTURE OF CNC MACHINE TOOL

CNC Machine building, structural details, configuration and design, guide ways –Friction, Anti friction and other types of guide ways, elements used to convert the rotary motion to a linear motion–Screw and nut, recirculating ball screw.

UNIT
3
DRIVES AND CONTROLS

Spindle drives–DC shunt motor, 3-phase AC induction motor, feed drives–stepper motor, servo principle, DC and AC servomotors, Open loop and closed loop control, Axis measuring system– synchro, synchro-resolver, gratings

UNIT
4
CNC PROGRAMMING

Coordinate system, structure of a part program, G&M Codes, manual part programming, tool length compensation, cutter radius and tool nose radius compensation, indexing, subroutines, Canned cycle- Turning, grooving, thread cutting, Milling- Pocket cutting-drilling, APT Language

UNIT
5
MAINTENANCE AND DIAGNOSTICS

Economics of CNC, maintenance of CNC Factors influencing selection of CNC Machines – Cost of operation of CNC Machines –Practical aspects of introducing CNC machines in industries – Maintenance features of CNC Machines – Preventive Maintenance, other maintenance requirements

Reference Book:

1. HMT, "Mechatronics”, Tata McGraw-Hill Publishing Company Limited, New Delhi, 2005 2. Warren S. Seamers, “Computer Numeric Control”, Fourth Edition – Thomson Delmar, 2002. 3. James Madison, “CNC Machining Hand Book”, Industrial Press Inc., 1996 4. Ken Evans, John Polywka & Stanley Gabriel, “Programming of CNC Machines”, Second Edition – Industrial Press Inc, New York, 2002 5. Peter Schmid, “CNC Programming Hand book”, Industrial Press Inc., 2000

Text Book:

1. Yoreum Koren, “Computer Control of Manufacturing Systems”, Pitman, London, 1987 2. Mike Mattson, “CNC Programming Thomson Learning, 2003

 

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