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Lecture Notes

UNIT 1:
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Constitution of Alloys
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Solid Solutions- Substitutional & Interstitial
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Phase Diagrams
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Phase Diagrams
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Isomorphous, eutectic, eutectoid, peritectic, and peritectoid reactions
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Iron – carbon equilibrium diagram
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Iron – carbon equilibrium diagram
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Classification of steel,properties and application
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Classification of Cast Iron,properties and application
UNIT 2:
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Definition – Full annealing
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stress relief, recrystallisation and spheroidising
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normalising, hardening and Tempering of steel
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sothermal transformation diagrams – cooling curves superimposed on I.T. diagram CCR
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Hardenability, Jominy end quench test
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Austempering, martempering
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case hardening, carburizing
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Nitriding, cyaniding, carbonitriding
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Flame and Induction hardening – Vacuum and Plasma hardening.
UNIT 3:
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Effect of alloying additions on steel
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α and β stabilisers
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stainless and tool steels
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HSLA, Maraging steels
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Cast Iron – Grey, white, malleable, spheroidal – alloy cast irons
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Copper and copper alloys – Brass, Bronze and Cupronickel
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Aluminium and Al-Cu
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precipitation strengthening treatment – Bearing alloys
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Mg-alloys, Ni-based super alloys and Titanium alloys
UNIT 4:
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Properties and applications of various thermosetting and thermoplastic polymers
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Polymers – types of polymer, commodity and engineering polymers
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PP, PS, PVC, PMMA, PET,PC, PA, ABS
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PI, PAI, PPO, PPS, PEEK, PTFE
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Polymers – Urea and Phenol formaldehydes
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Engineering Ceramics – Properties and applications of Al2O3, SiC, Si3N4, PSZ and SIALON
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Composites-Classifications
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Metal Matrix and FRP
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Applications of Composites
UNIT 5:
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Mechanisms of plastic deformation
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slip and twinning
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Types of fracture
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Testing of materials under tension, compression and shear loads
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Hardness tests (Brinell, Vickers and Rockwell)
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Impact test lzod and charpy
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fatigue
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Creep
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Failure Mechanisms